Cut-off Wheels

Perfect materialographic cutting requires precision without overheating or material deformation, usually combined with speed. Therefore, Struers machines and consumables are designed to work together to control all parameters of the cutting process, such as cooling, rotational speed and feed speed. This way, you get the most out of your investment.

Selection Guide for Cut-off Wheels

 

Application Abrasive SiC  Al2O3 Bakelite CBN Diamond  Diamond  Diamond 
Bond Bakelite Bakelite Bakelite Bakelite
(Hard and ductile materials)
Metal
(Hard and brittle materials)
Metal electroplated
(Mounted materials, predominately)
HV 30-300 70-400 <300 80-400 150-450 200-500 300-800 >800 500-1400 >800 30-2000
Cut-off machine Std. wheel size* Non-ferrous soft metals Very ductile metals (Ti) Soft ferrous metals Medium soft ferrous metals Medium hard ferrous metals Hard ferrous metals Very hard ferrous metals Extremely hard ferrous metals Sintered carbides, hard ceramics Minerals and ceramics Plastics and resins, mounted materials
Magnutom-500/-5000 508 x 3.5 x 32 10S51     30A51 40A51
42A51
50A51
52A51
60A51
62A51
B0C41 B0D51 M0D51 E0D36
Exotom-100/-150
Magnutom-400/-500/-5000
432 x 3.0 x 32 10S43 20S43   30A43 40A43
42A43
50A43
52A43
58A43
60A43
62A43
66A43
68A43
B0C41 B0D35 M0D35 E0D36
Axitom-5/-400 400 x 3.0 x 32 10S35 20S35 X20A400C X30A400C X40A400C X50A400C
X58A400C
X60A400C
X68A400C
B0C41 B0D35 M0D35 E0D36
Axitom-5 350 x 2.5 x 32 10S35 20S35 20A35 20A35 30A35 40A35 50A35
56A35
58A35
B0C35 B0D35
B7D35
M0D35 E0D36
Labotom-15 10S35 20S35 30A35 40A35 50A35
56A35
60A35
66A35
60A35
66A35
B0C35 B0D35
B7D35
M0D35 E0D36
Exotom/Unitom-2/-5/-50 10S35 30S35 20A35 30A35 40A35 50A35
56A35
58A35
60A35
66A35
68A35
B0C35 B0D35
B7D35
M0D35 E0D36
Unitom/Discotom-50/-60/-65/-100 300 x 2.0 x 32 10S30 20S30   30A30 40A30 50A30 60A30
66A30
B0C31 B0D31 M0D31 E0D30
Discotom-5/-6/-10/Labotom-3/-5 250 x 1.5 x 32 10S25 20S25 20A25 30A25
36A25
40A25
46A25
54A25
50A25
56A25
60A25
66A25
B0C25 B0D25 M0D25 E0D25
Discotom/Labotom 235 x 1.5 x 22 10S24 20S24   30A24 40A24 50A24 60A24        
Discoplan-TS 200 x 1.0 x 22                 B4D20 M4D20  

 

Precision cut-off machine                        
Secotom-1/-10/-15/-50-6/-20/-60** 200 x 0.8 x 22 10S20  10S20  30A20  30A20  50A20  50A20  50A20  B0C20  B0D20  M0D20
M1D20
E1D20
Accutom-10/-100/-5/-50 150 x 0.5 x 12.7 10S15 10S16 40A15
30A15
40A15
30A15
50A15 50A15 50A16 B0C15 B0D15 M0D15
M1D15
E0D15
SAW13
Accutom-2 125 x 0.5 x 12.7 30A13 30A13 30A13 30A13 50A13 50A13 50A13 B0C13 B0D13 M0D13
M1D13
M1D13
Minitom 125 x 0.5 x 12.7 M1D13 M1D13 B0C13 B0C13 B0C13 B0C13 B0C13 B0C13 B0D13 M0D13
M1D13
M1D13
Wheels with special sizes 100x 0.3 x 12.7 These wheels can be used on both Accutom-2/-5/-50 and Secotom-1/-10/-15/-50-6/-20/-60 for cutting of small specimens where high precision or minimum material loss is required. M0D10
M1D10
M1D10
5x 0.15 x 12.7 M0D08
M1D08
M1D08

*) Diameter x Width x Bore in mm.

Additive

Descriptions Part No. Contents
Cooli additive Cooli Additive for recirculation water for cutting and grinding machines, in combination with abrasive cut-off wheels, diamond cut-off wheels, cup-wheels and grinding stones. For all materials (except copper and copper alloys) where a water-based cutting liquid can be used. 49900073 4L
Cooli additive plus Cooli Additive Plus for recirculation water for cutting machines, in combination with abrasive cut-off wheels, diamond cut-off wheels and cup-wheels. 49900071 1 L
49900072 4 L
Corrozip-Cu Additive for use in recirculation cooling units, in particular for machines which mainly cut copper and copper alloys. The formula protects the machine from corrosion while improving cutting and cooling qualities.  Mixed with water. Concentration of the Corrozip-Cu in the cooling fluid 2.7-3.3 %. Not recommended for use with Coolimat-200 bandfilter due to formation of foam. 49900068 1 L
49900069 5 L
Water-free Cutting Fluid For cutting of water-sensitive materials on Accutom-5/-50/-10/-100 or Secotom-10/-15/-50. Special pump tube required on Accutom-10/-100 and Secotom-15/-50 49900070 5L
Unitclean For cleaning of Recirculation Cooling Units to stop attack of micro-organisms and remove unpleasant odours 49900040 1 L

Others

Descriptions Part No.
Filter tube 100 l Single-use filter tube for static recirculation cooling system. Capacity: 100-200 l tanks. 10 pcs.
Filter bag for use with 100 l, 150 l and 200 l tanks
49900065
Filter bag Filter bag for use with 50 l tank (05766906) and 100 l tank (05766905), requires 05766927 for use
with 100 l tank. Reusable sieve. Stainless steel.
For use with 50 l tank
05766928
XL Filter bag Replacement filter bag for repeated use with the filter tray.
Replacement filter bag
05766933
Bandfilter paper Width: 500 mm. For use with Coolimat-200 bandfilter (06161116) 06166901
Bandfilter paper for use with band filter (057663xx). Width: 45 cm. Roll with 90 m 05766914
Width: 500 mm. For use with Coolimat-2000 with bandfilter. Includes 4 x rolls, each length 100 m. Filter paper roll 06526901
Paper for Static Filter For use with static filter (05766907) For 100 l filter. 100 pcs. 05766915
For use with static filter (05766908) For 50 l filter. 100 pcs. 05766916
Filter paper For Accutom-10 and Accutom-100. 100 pcs. 49900060
Disposable Liners For collecting waste material in recirculation cooling unit (025361xx) with capacity 30 l. 20 pcs. 49900001
For collecting waste material in recirculation cooling unit, capacity 65 l.
10 pcs.
49900013
For collecting waste material in 50 l tank (05766906).
20
49900042
For collecting waste material in 100/150 l tank.
20 pcs.
49900043
Disposable liner for Coolimat collection bin, 10 pcs 06166906
For collecting waste material in 200 l tank (06161X16), 5 pcs.
22

49900057